SYNERJECT

Riding the future

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Product Manufacturing

Manufacturing Assembly Lines


  • Automated Mechanical

  • Manual Mechanical

  • Electronics

  • Mechatronics
  • Assembly and Test Equipment
    • Mechanical, Electronics, and Mechatronics Assembly and Test
    • Fully automated, semi-automated and manual assembly lines
    • Flexibility designed into processes and tooling
    • Quick changeovers and minimal capital expense
    • 100% performance testing when required

Mechanical Process Specialties


  • Laser Welding Difficult Steels

  • Insert Plastic Molding

  • Helium Mass Spectrometer Leak Testing of Critical Components
  • Laser welding
    • Hermetic and structural welds
  • Leak testing
    • Pressure Decay
    • HMS (Helium Mass Spectrometer)
    • Bubble Leak Testing
  • Precision assembly
    • Smart Press Technologies
    • Customized assembly fixtures
  • Insert Plastic Molding as part of the assembly process
  • Precision part washing using aqueous cleaners

Electronics Process Specialties


  • 4 SMT Lines

  • Automated Soldering Systems

  • Functional Test

  • 3 Halt/Hass Chambers
  • Automated Dual Sided SMT assembly
    • "No Clean" Solder Process
  • Point to Point Selective Soldering Systems
    • 12 layer/2 oz copper PWB capability
  • High Reliability Electronics Manufacturing - IPC Class 3
  • In Circuit Test Systems
  • Customized Functional Test Development
  • HALT/HASS capabilities

Manufacturing and Quality Capabilities

  • All manufactured products comply with the Synerject IS0 9001:2008 Quality Syste
  • Certified Six Sigma Black Belts on staff
  • Quality Tools used in the manufacturing process
    • SPC, Root Cause Analysis, etc.
  • Lean Manufacturing and Lean Office Programs in all locations
  • Process and tooling development
    • Manufacturing control plans focused on zero defects
  • Precision component assembly and test
    • Component tolerances to +/- 3 micron
    • Assembly matching to +/- 1 micron
    • Assembly tolerances to +/- 10 microns

Products